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 Turbo manifold MK2

I was not suppose to make another turbo manifold, its a big job. On the other hand I wanted to see if I a bigger turbo could have a pressure take up almost as good as the smaller one if the manifold flow was optimised as much as possible. Still producing more power.
The other reason was, that it could be fun to see, what the car can do on a strip. To run a ¼ mile we need top power.

Smaller pipes now dia. 34 mm instead of 38 mm was used to get the airspeed up and a super collector to get it down into the turbine. After a lot of difficult welding work and 60 hours later, it took the first run.

First run was without Power Wrap. The manifold exhaust temp. just whent to 650 deg C at 1.5 bar. The smaller turbo got to 950 deg C at 1.5 bar (with Power Wrap). The pressure take up came in about 550 RPM later. I was a little disappointed. But...
With Power Wrap the temp got to 850 deg C at 1.5 bar and this came in only approx. 350 RPM higher than the smaller turbo.

The first number of runs showed power in the range of 276 to 294 Hp with a torque of 278 to 292 lbft (380-400NM) under controlled conditions and according to weather.

Development and optimisation in 2010 (2011) improved the results to impressive 354 HP/400 lbft (548 nm) 2.2 bar, 1017mb, 17 deg C.

With the car weight at 880 kg, 2.49kg/HP. Its fast... 

Both main curves are made 3. gear, but the second curve on the left, shows the earlier power take up in the 4. gear (higher load give more power to the turbine). This is described in more details on the page 'Dyno v. Road HP_NM


276HP/278lbft
and
354HP/400lbft

1.7 and 2.2 bar
With water injection

Positioning

Manifold modelling

Welding with Backing gas

Manifold finished

Manifold & Down Pipe

Manifold & Down Pipe

Finally mounted

It fits perfect

 Twin collector to WG
It's not that bad

With Power Wrap (PW)

 Better take up with PW
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