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Modifications

During rebuilding a classic car you will face many challenges and have to make many decisions.

Should a part be restored or can you buy a new part or would you upgrade for a newer solution introduced in a later model?

The Morgan 4/4 is still in production and the Morgan Motor Company is still offering parts for almost all versions during its 75 years lifetime.

I decided to restore most of the old parts where it was possible, but I replaced some of the later solutions for better drivability and safety. The following were the main upgrades.

 

-         Gearbox from 4 to 5-speed, Ford T9.

-    Change to BGH gearbox 'long 1st and 2nd'

-         New Rearend 4.1:1*
     (the old were 3.68:1)
-   Telescopic shock absorbers

-         New steering gear with Gemmer steering box

-         Brake assistance

-         Bigger clutch 215mm

-         Side mirrors with extension from nineteen sixties.
     More beautiful than the Morgan original

-         Very small extension of the luggage room
     for two umbrellas

 

*Rearend: New 4.1:1 ratio from Spicer Axles Australia. Former Australian BTR Engineering, former Borg Warner 9 Bolt Rearend. Few years back Borg-Warner was bought out by Dana Corp. and the rears are still produced by Dana today in the same BTR factory under the name "Spicer Axles Australia".

 

Luggage room extension

 Nice side mirrors

 
Brake assistance

Bigger clutch 500nm

 
New steering gear with Gemmer worm and nut box

All new electric wiring

 

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