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 BGH Gearbox

This Morgan was original fitted with a 4 speed Ford gearbox. I converted to the Ford 5 speed standard T9 gearbox in 2001. It has been great with the fifth 0,82 ratio and 4.1:1 rear end though the first and second gear always has been much too short.
With the very high power to day, you hardly can stay a fraction of a second in the first gear, and the second was to high to start out with.
I decided to order
the new 5 speed 'Heavy Duty Synchro Gearbox' design from BGH with the longest 1st and 2nd gears. It is rated to 280HP, but the Morgan is a light weight car so probably it can take more.
The BGH E8 is build in the Ford T9 box.

BGH Geartech
http://www.bghgeartech.co.uk/html/5_speed.html
BGH E8 280HP/250lbft

The Rear-end is the: New 4.1:1 ratio from Spicer Axles Australia. Former Australian BTR Engineering, former Borg Warner 9 Bolt Rear-end. Rated to 295HP/229kW 435nm/320lbft in practice it should be capable of 500HP.
http://www.spiceraxle.com.au/products.htm#beam

The below table shows the speed in 1-5th gear at 6500 RPM for the old and new configurations.
As you can see in the second gear
1) Old configuration with 185x65 R15 and Ford std T9: 94,3 km/h
2) New configuration with 215x60 R15 and BGH E8: 109,1 km/h

The new configuration made it very fast 0-62mph (0-100km/h): 3.9 sec.
Better grip with the 215X60 rear tyres, though grip and gear shift is still a big challenge.


 

Gear - Rear 4.1:1

1

2

3

4

5

 

Ford Std T9 gearbox

3,65

1,97

1,37

1

0,82

Ratio

Speed 6500 RPM W185/65-R15

50,9

94,3

135,6

185,7

226,5

km/h

BGH E8 gearbox

2,66

1,75

1,26

1

0,82

Ratio

Speed 6500 RPM W215/60-R15

71,8

109,1

151,6

191,0

232,9

km/h

 

 

 

 

 

 

 

 

 

Ford T9 with bellhouse and the new
BGH E8 Heavy Duty Synchro

       BGH E8 gear box

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